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Pipe being installed by directional drilling

Trenchless Services

Rock Directional Drilling

Steered, trenchless crossings where the ground turns to rock, drilled with purpose-built rock tooling instead of being blasted, tunnelled or abandoned.

  • Soft rock to granite
  • All Terrain & air hammer
  • Wireline steering
  • UK-wide since 2005

When a directional bore runs into rock, ordinary soft-ground tooling stalls. Rock directional drilling uses a system built to cut and steer through hard ground. Our main tool is the Ditch Witch All Terrain system, with a down-the-hole air hammer in reserve for the hardest rock, so we can keep steering a crossing through ground that would otherwise force a contractor into blasting or tunnelling.

It is one of the things that sets us apart. Plenty of contractors walk away the moment the ground gets hard. We have the tooling and the experience to keep drilling, and to advise honestly when rock drilling is the right call versus an alternative method.

We choose the All Terrain system over a fluid-powered mud motor mainly because of drilling fluid. A mud motor has to pump large volumes of fluid downhole just to spin the bit, whereas the All Terrain system turns the bit mechanically through a dual-pipe drill string and uses fluid only to flush the cuttings. That means far less mud to mix, recycle and dispose of, lower running cost, and less risk of an inadvertent surface return. Where drilling fluid does need taking away, it can be treated and set into a solid for disposal.

What we install through rock

  • Water mains and pipeline crossings
  • Large-diameter and gravity drainage
  • HV / EHV power cable ducts
  • Crossings under roads, rivers and railways founded in rock

Capability at a glance

GroundWeathered to solid rock, including sandstone, limestone, mudstone and granite
Pilot toolingDitch Witch All Terrain system, or air hammer in the hardest rock
ReamingRock hole openers & roller reamers
SteeringWireline (Paratrack) steering for deep crossings
DiameterUp to 900mm, rock dependent
InstallsWater, drainage, HV/EHV ducts, pipeline crossings
CoverageUK-wide · established 2005

Penetration rate and tooling depend on rock strength and abrasiveness. Ground data sharpens both plan and price.

The method

How we drill through rock

  1. Match the system to the rock. From ground investigation data we drill with the Ditch Witch All Terrain dual-pipe system for most rock, or a down-the-hole air hammer for the hardest, most abrasive formations, rather than a fluid-hungry mud motor.
  2. Steer the pilot bore. A wireline steering system tracks the head precisely through deep, variable ground, holding the designed line, level and grade.
  3. Ream with rock tooling. The bore is enlarged with rock hole openers and roller reamers sized to the product pipe, many of which we make or modify in our own machine shop to suit the rock and the job.
  4. Pull back the product. The pre-tested pipe or ducts are pulled back through the reamed rock bore in one operation.

Questions answered

Rock drilling questions

Can you directional drill through rock?

Yes. Standard soft-ground tooling cuts soil but stalls in rock, so we switch to a rock-specific system. Our main rock method is the Ditch Witch All Terrain system, a dual-pipe rig that mechanically drives a rock bit through hard ground, and for the hardest, most abrasive formations we can run a down-the-hole air hammer. We deliberately avoid fluid-powered mud motors where we can, because they pump large volumes of drilling fluid downhole that is then costly to recycle and dispose of. Reaming is done with rock hole openers and roller reamers. It is slower and more demanding than soft-ground drilling, but it lets us complete crossings that would otherwise need blasting or tunnelling.

What rock can you drill?

We drill the full range found across UK sites, including weathered and competent sandstone, mudstone, siltstone and limestone, and harder igneous rock such as granite and basalt. The rock's strength (UCS), abrasiveness and fracturing all affect the rate and tooling, so a ground investigation makes a real difference to planning and price.

How is steering controlled in rock?

Rock crossings are usually deeper and longer, where a surface walkover locator can't reach. We use a wireline steering system (such as Paratrack), which gives precise position and depth data from a sensor in the drill string, letting us hold the designed profile through hard, variable ground.

Is rock drilling more expensive than normal HDD?

It typically is. Rock tooling, slower penetration rates and the wear on equipment all add cost. But against the alternatives for a rock crossing, such as open-cut blasting or micro-tunnelling, directional drilling in rock is very often the cheaper and faster route. We'll give you a straight comparison for your specific crossing.

Do you need a ground investigation first?

It is strongly recommended for rock. Borehole logs and rock strength data let us select the right tooling, predict penetration rates and price the job accurately, rather than carrying a large risk allowance. If you don't have ground data, we can arrange it.

Got a crossing through rock?

Send us your levels and any ground investigation data and we'll confirm whether we can drill it, and how it compares to tunnelling on cost.