
Trenchless Services
Steered, trenchless crossings where the ground turns to rock, drilled with purpose-built rock tooling instead of being blasted, tunnelled or abandoned.
When a directional bore runs into rock, ordinary soft-ground tooling stalls. Rock directional drilling uses a system built to cut and steer through hard ground. Our main tool is the Ditch Witch All Terrain system, with a down-the-hole air hammer in reserve for the hardest rock, so we can keep steering a crossing through ground that would otherwise force a contractor into blasting or tunnelling.
It is one of the things that sets us apart. Plenty of contractors walk away the moment the ground gets hard. We have the tooling and the experience to keep drilling, and to advise honestly when rock drilling is the right call versus an alternative method.
We choose the All Terrain system over a fluid-powered mud motor mainly because of drilling fluid. A mud motor has to pump large volumes of fluid downhole just to spin the bit, whereas the All Terrain system turns the bit mechanically through a dual-pipe drill string and uses fluid only to flush the cuttings. That means far less mud to mix, recycle and dispose of, lower running cost, and less risk of an inadvertent surface return. Where drilling fluid does need taking away, it can be treated and set into a solid for disposal.
Capability at a glance
| Ground | Weathered to solid rock, including sandstone, limestone, mudstone and granite |
|---|---|
| Pilot tooling | Ditch Witch All Terrain system, or air hammer in the hardest rock |
| Reaming | Rock hole openers & roller reamers |
| Steering | Wireline (Paratrack) steering for deep crossings |
| Diameter | Up to 900mm, rock dependent |
| Installs | Water, drainage, HV/EHV ducts, pipeline crossings |
| Coverage | UK-wide · established 2005 |
Penetration rate and tooling depend on rock strength and abrasiveness. Ground data sharpens both plan and price.
The method
Questions answered
Yes. Standard soft-ground tooling cuts soil but stalls in rock, so we switch to a rock-specific system. Our main rock method is the Ditch Witch All Terrain system, a dual-pipe rig that mechanically drives a rock bit through hard ground, and for the hardest, most abrasive formations we can run a down-the-hole air hammer. We deliberately avoid fluid-powered mud motors where we can, because they pump large volumes of drilling fluid downhole that is then costly to recycle and dispose of. Reaming is done with rock hole openers and roller reamers. It is slower and more demanding than soft-ground drilling, but it lets us complete crossings that would otherwise need blasting or tunnelling.
We drill the full range found across UK sites, including weathered and competent sandstone, mudstone, siltstone and limestone, and harder igneous rock such as granite and basalt. The rock's strength (UCS), abrasiveness and fracturing all affect the rate and tooling, so a ground investigation makes a real difference to planning and price.
Rock crossings are usually deeper and longer, where a surface walkover locator can't reach. We use a wireline steering system (such as Paratrack), which gives precise position and depth data from a sensor in the drill string, letting us hold the designed profile through hard, variable ground.
It typically is. Rock tooling, slower penetration rates and the wear on equipment all add cost. But against the alternatives for a rock crossing, such as open-cut blasting or micro-tunnelling, directional drilling in rock is very often the cheaper and faster route. We'll give you a straight comparison for your specific crossing.
It is strongly recommended for rock. Borehole logs and rock strength data let us select the right tooling, predict penetration rates and price the job accurately, rather than carrying a large risk allowance. If you don't have ground data, we can arrange it.
Related services
Send us your levels and any ground investigation data and we'll confirm whether we can drill it, and how it compares to tunnelling on cost.